In this article we take a look at these two methods of creating custom printed labels, and note some of the strengths and weaknesses of each method. The high print quality and low cost of flexo printing, and the flexibility and rapid change-over times of digital printing. Both digital printing and flexographic printing have definite benefits and certain drawbacks. A major reason for this is that digital printing devices do not rely on printing plates to transfer images onto a given media substrate. In the label printing sector, most businesses prefer flexographic printing because of its adaptability and economy of scale. On the downside, flexographic printing isn’t very advanced. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Digital printing is better for small runs, for photographic precision, and for variable data needs. When looking for a printing solution, look for one with the future in mind, and invest in the printing technology of the future. Our team can help you decide which printing technique is best-suited to your product and vision. When going with the right provider, the quality is so good that it is actually very hard to tell the difference between digital and flexo printing. Strengths of digital printing. Flexographic and on-demand printing each offer unique benefits for specific production needs. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. You’ve also got digital printing, where printing plates aren’t necessary. January 09, 2020 The warehouse is often simply viewed as a place to store finished goods, raw materials, and supplies. Unlike flexographic printing, digital printing does not need to use plates. Learn how to save time and thousands of dollars in printing costs. The process of screen printing is believed to date back as far as 960 AD. The HP Indigo WS6800 is our top-of-the-line digital label printing press. Email: [email protected] If you’re short on time, flexo printing may not be your best option. Packaging Warehousing: Flexo vs. Digital Print. An overview of Flexographic Printing vs. Digital Printing. Digital offers some great benefits: High-quality images; Low setup costs; Data variability from print to print; That last point is key. Digital vs Flexographic Printing . This makes large runs very cost effective. Digital is unique when compared to Flexo or Litho as it’s not designed for mass production or long print runs. Avoid the top ten mistakes people make when choosing a Printing Company. That's why DLS is pleased to offer both digital and flexo options. Plates. Offset Printing Here is a short explanation of the two technologies available from us: The flexographic plate (attached to the plate cylinder) picks up the ink and transfers it directly to the substrate. Please give us a call at (888) 972 – 5234 or email us at [email protected] I really like working with Nova so far. Flexographic printing. Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. If you just want to know the pros and cons you can skip down to that section. Because we are not dealing with the plates and the complicated printing equipment of the flexo process, setup is much quicker and it is far easier to change and update label designs. The crossover – the point where it makes more sense to print on flexographic printing vs. digital printing – varies according to the label size & set up. In this age of digital printing, flexography holds its own in the areas of large orders and long print runs, particularly of packaging products and labeling. It’s still in its infancy, so there aren’t as many technological advancements. The cost per unit might be higher with digital print, but if you are printing highly graphic color-filled boxes, or a relatively short run, you can easily offset the difference in price by avoiding the print plate and setup costs associated with flexo. We hope to answer these questions below and clarify the difference for each. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates.Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. It all depends on what materials you’re printing on and your company’s goals. Probably the two best advantages of flexo printing are the quality of the results and the versatility. There aren’t as many choices with regards to what materials to print on, but stay tuned; this is improving quickly. It can’t produce complicated and extensive artwork like other digital printing techniques. Label printing is a dynamic industry that links product manufactures with consumers through communication with words, images, and ideas to consumers using primary product labels. Digital Label Printing Often times we get asked by customers what is the difference between custom digital label printing vs Flexographic label printing. To shed some light on this issue, we decided to put these two technologies against each other. The Differences Between Flexographic & On-Demand Printing. Lithographic Printing. The traditional “flexo vs. digital printing” conversation relies on run size and cost as the deciding factors, and goes something like this: Flexographic printing requires more setup time, and each change in graphics (e.g., flavor variations, varietals, etc.) Four colors are typically available (CMYK), but it can accommodate additional print stations with other colors. 2. When a company has a larger run with fewer skews, flexographic label printing gets the job done. Flexographic printing, or flexo, is similar to surface printing except the print cylinders employed are made of flexible materials, usually rubber. If you need fixed and uniform patterns, images, or text on products in a large scale production run, flexographic printing is an excellent production option. Ideal for smaller runs By eliminating the additional conventional flexo set up expenses there is a lower the cost of production for the shorter runs. Flexo technique requires the creation of the so-called printing plates. Color isn’t absorbed into the material like it is with offset printing. Digital printing, on the other hand, offers full CMYK color, speed, and the ability to achieve very small (as small as one item) print runs. Digital Printing presses deposit toner or "electro inks" onto the material (substrate). 3. Label printing is a dynamic industry that links product manufactures with consumers through communication with words, images, and ideas to consumers using primary product labels. Digital vs Flexographic Labels Printing. However, it is typically used for printing various types of food packaging. offset press with flexo unit on rail To keep your place in the competitive and fast-changing label printing industry, it’s important to start thinking about the viability of your printing process. A good flexo line can produce labels that are vibrant and sharp, and the labels will stay vibrant for longer than digital prints. It is driven by … Flexo printing has higher startup costs, and the main cost is to have the printing plate created. If deciding to use custom labels for marketing, you may already know that there are a number of different printing options available.
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